5 Best Spray Paint Motorcycle Options for Gas Tanks

Are you looking to give your motorcycle gas tank a new look? Or need to repair damage or scratches with new paint? With so many different paints available, knowing which ones are right for the job can be hard. Painting a motorcycle gas tank requires multiple steps and a high level of expertise to achieve a professional finish.

Fortunately, in this post, we will cover some of the best spray paint motorcycle options for taking on your motorcycle’s gas tank project – from enamels and alkyds to epoxies! We’ll also touch on some key tips and considerations when picking up your paint gun or spray cans. So whether you’re giving a full overhaul or just adding that finishing touch – let’s dive into our top picks for customizing any bike’s fuel tank!

1. Dupli-Color Aerosol

Dupli-Color Aerosol spray paint is a popular choice among motorcycle enthusiasts looking for high-quality, easy-to-use automotive paint. This spray provides excellent coverage and can be used on various surfaces, including plastic and metal.

Dupli-Color Aerosol comes in a wide range of colours and finishes, allowing you to match your personal style and the look you want for your motorcycle tank. Whether you prefer a glossy, matte, or metallic finish, there is an option available to suit your needs. The paint dries quickly, which helps speed up your project, and it is specially formulated to resist wear, rust, chipping, fading, and damage from gasoline exposure—common concerns when painting a motorcycle gas tank.

This paint is ideal for repainting or touching up an existing paint job, but it can also be used on bare metal surfaces if properly prepped with etching primer. For the best results, it is important to follow the product instructions carefully. Key steps include wet sanding between coats to create a smooth surface and using a tack cloth to wipe away any dust or debris before applying the next layer. This attention to detail helps ensure a professional-looking finish that will last.

Additionally, finishing your paint job with an automotive clear coat enhances durability and shine, protecting the paint from environmental damage and fuel spills. Dupli-Color Aerosol’s compatibility with clear coats makes it a versatile and reliable choice for DIY motorcycle tank painting projects. 2K coatings provide a durable finished surface much less susceptible to damage from gasoline spills.

2. Empire GP

If you’re only getting your tank painted, Empire GP will do the job for about $275 or less for a solid color.

Empire GP paint is specially formulated to physically bond itself to the bare metal surface of your motorcycle tank. It achieves this by using an etching primer, which is created by mixing acid with the paint. This acid etches microscopically into the metal surface, providing excellent protection against rust and corrosion, while also significantly improving adhesion between the metal and subsequent paint layers.

The painting process involves carefully preparing the bare metal by cleaning and sanding it smooth, then applying the etch primer as a base coat. This primer not only protects the metal but also creates an ideal surface for the paint to adhere to. Following the primer, multiple coats of high-quality automotive paint are sprayed evenly to build up the desired colour and finish.

Empire GP’s system works well in a variety of settings, whether you are working in a professional spray booth or a well-prepared garage setup. The paint is designed to be durable and resistant to common issues like chipping and fading, making it a reliable choice for motorcycle enthusiasts who want a long-lasting, professional-looking paint job on their gas tank. Additionally, finishing with a clear coat enhances the gloss and further protects the paint from fuel spills and environmental wear, ensuring your bike looks great for years to come.

3. Lacquer

Lacquer is an economical choice for painting a motorcycle. It’s easy to spray, forgiving, and any blemishes can be wet sanded and buffed out. Though its fumes are not great for your skin or health, it delivers a clean finish on your motorcycle gas tank.

Be aware, however, that lacquer paint doesn’t hold up well to fuel spills over time. If repainting, use lacquer, carry a tissue or tack cloth, and clean any gas spills quickly.

Lacquer contains resin, providing a durable, glossy finish. It differs from acrylic paint and oil paint, so follow unique product instructions and use proper equipment like a good spray gun or rattle cans in a ventilated paint booth.

4. PP&G

PP&G paint is a fast-drying paint manufactured from pigment suspended in acrylic polymer emulsion. The paints are water-soluble but become water-resistant when dry. Depending on how much you modify with acrylic gels mediums or pastes or how much the paint is diluted with water, the finished acrylic painting can resemble a watercolor, an oil painting, or a gouache or have its unique characteristics not attainable with others. Automotive, catalyzed 2K urethane paint is much more resistant to physical damage, UV exposure, and chemicals than acrylic automotive paints.

Many go for PP&G paint. The shopping products are good enough. But like a friend once said, there is a lot of stuff you need to have a compressor that can maintain 6SCFM per min if you’re using an HVLP pressure gun. You can use a 1.4 mm tip to shoot the paint. The paint isn’t cheap at 30 bucks for the primer, 50 bucks for the paint, and 50 bucks for the clear. You can also carry extra gas with a can.

5. SprayMax

SprayMax also comes in any color formulation from some vendors. It is widely used by auto body shops to spray bumpers and other jobs requiring touch-up work, especially in areas lower on the body. I plan to try the black on some tanks when the temperature gets warm enough to paint here.

If you choose to do a rattle can job, consider SprayMax. It’s 2k clear in a rattle can. It has a second chamber inside that holds the hardener. When you’re ready to use it, you use a plunger to pop the hardener canister, and it releases it into the paint. The can is set to go for 24 hours. 2K coatings are mixed with a hardener just prior to spraying to activate a chemical reaction during drying.

Advantages

• Maximum resistance to abrasion and scratching
• Very smooth flow
• Lasting high gloss
• Very good palatability
• No color deviation
• Outstanding paint surface
• Suitable even at higher ambient temperatures
• Ideally suited for large surfaces

How Much It Cost To Paint a Motorcycle Gas Tank

The cost of painting a motorcycle gas tank varies based on all the parts involved, design complexity, existing paint condition, and whether it’s done in a garage or body shop. The quality of paint used significantly affects the overall cost of the job, with professional-grade paints costing more than consumer options.

• A basic one-color paint job on a prepped fuel tank can be as low as $200.
• A complex design with several coats, clear coated finish, and painting of the oil tank, fenders, and side panels can go up to $4,000.
• Add extra for sanding, metal filler, tape, primer, and any repair to fix dents or remove paint. Professional motorcycle painting can cost anywhere from $300 to $600 depending on the complexity and type of paint used.

Preparation Techniques for Painting

Proper preparation is crucial for achieving a professional and durable paint job on your motorcycle tank. Start by sanding the tank down to bare metal using 180-grit sandpaper, which helps create a smooth and even surface for paint adhesion. This step also removes any old paint, rust, or imperfections that could affect the finish.

Next, carefully mask off any parts of the tank or surrounding areas that should not be painted, such as rubber gaskets, fuel filler necks, or mounting points. This prevents unwanted paint overspray and protects delicate components. Additionally, the tank must be completely aired out before painting to avoid flammable fumes.

Before applying primer, thoroughly clean the tank surface to remove dust, grease, and contaminants using a wax and grease remover. Wiping the surface with a tack cloth afterward ensures any remaining fine dust is eliminated, providing a pristine base for primer application. Protective tape should be used to cover areas that do not require paint during the painting process.

Apply a quality primer compatible with your chosen paint system. Allow the primer to dry fully, then wet sand it gently with finer grit sandpaper to create an ultra-smooth surface. This sanding step removes any minor imperfections and helps the paint layers adhere better. A spray putty can help fill minor scratches and imperfections in primer before painting.

When filling dents or imperfections, use automotive body filler mixed according to product instructions. Apply the filler smoothly and allow it to cure before sanding it flush with the tank surface. Cleaning the surface again after filling ensures no dust or debris interferes with the paint.

During sanding and preparation, always wear a dust mask or respirator to protect your lungs from fine particulate matter. Maintaining a clean and dust-free environment is essential to avoid blemishes in the final paint finish.

Finally, allow each coat of paint, primer, and clear coat to dry completely before applying the next layer. This patience ensures a durable, smooth, and glossy finish that will protect your motorcycle gas tank from rust, damage, and fuel exposure for years to come. Final sanding of the primer can help eliminate any imperfections before the top coat is applied.

Safety Precautions in Painting

It is essential to wear a respirator when painting due to harmful fumes from the paint, which can cause respiratory irritation or long-term health issues if inhaled repeatedly. Using a high-quality respirator specifically designed for paint fumes helps filter out toxic chemicals and ensures you can work safely for extended periods.

All bare metal surfaces must be primed using etching primer to ensure proper paint adhesion. Etching primer chemically bonds to the metal, creating a rough surface that improves the grip of subsequent paint layers and prevents rust or corrosion from forming underneath the paint.

Wearing gloves protects your skin from harsh chemicals in the paint and primers, which can cause irritation, allergic reactions, or chemical burns. Nitrile or latex gloves are recommended as they provide a barrier without compromising dexterity.

Dust masks are ineffective when spraying urethanes or other strong automotive paints because they do not filter out the fine toxic particles and vapors. Instead, a full face mask with proper cartridges or an air-supplied respirator should be used to provide comprehensive protection for your respiratory system and eyes.

Wearing long-sleeve clothes can protect your skin from potentially harmful chemicals in the clear coat and paint, reducing the risk of skin absorption or irritation. Additionally, coveralls or disposable suits can be used for extra protection during extensive painting jobs.

It’s recommended to apply multiple thin coats of paint for a better finish while allowing each coat to dry thoroughly before applying the next. Thin coats reduce the risk of runs, drips, or uneven texture and help the paint cure properly, resulting in a smooth, durable, and professional-looking finish on your motorcycle gas tank.

We hope this article has given you a guide on the best paint to use on your motorcycle gas tank and provides you with tips on how to get your tank painted. If you still struggle to paint your motorcycle gas tank, I recommend you take your tank to professionals to get it painted for you.

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